Smalley Nested Wave Springs - multiple

Nested Spirawave⁠® Wave Springs

Parallel-Coiled Wave Springs for Demanding Loads and Minimal Travel

Nested Spirawave⁠® Wave Springs

Designed for high-load, short-deflection applications, Nested Spirawave⁠® Wave Springs deliver substantial force from a compact flat-wire design. Their nested (parallel) configuration concentrates load within a small envelope, making them ideal for assemblies with limited available travel. 

  • High Load Capacity 
    Generates substantial loads for demanding applications. 
  • Low Deflection Design  
    Ideal for applications requiring short working travel. 
  • One-Component Solution 
    Replaces stacks of Belleville washers, simplifying assembly while reducing misalignment and uneven loading 
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Overview

Nested Spirawave⁠® springs are multi-turn, flat-wire Wave Springs coiled in parallel to produce high forces within a compact design. As the number of turns increases, force increases proportionally, making Nested Spirawave springs an ideal solution for applications requiring high loads and low travel in tight axial spaces. 

When higher forces are required, there is no need to stack multiple Belleville washers or Single-Turn Wave Springs to achieve the desired load. Nested Spirawave springs provide a purpose-built, one-component solution that helps eliminate misalignment and uneven loading issues while simplifying assembly. Their sturdy, tangle-resistant design also makes them well suited for automated handling and high-volume production. 

Nested Wave Spring Types

Nested Wave Spring

Standard Series

Series Unit Diameter
NSSR Imperial 0.500 - 4"
NSSB Metric 16 - 100 mm

Designed to Meet Your Exact Specifications

Smalley stocks more than 4,000 Wave Spring part numbers in carbon steel and stainless steel. When a standard part won't do, our engineers can help you develop a custom solution built around your application's requirements. 

With more than 40 material options and countless configurations available, Smalley provides the design flexibility needed for unique applications. Our edgewinding process minimizes material scrap, making premium materials such as Elgiloy, Inconel, and titanium cost-effective choices. Best of all, all custom parts come with No-Tooling-Charges⁠™. 

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Design Support & Custom Solutions

Expert Engineering Team

Custom Design Services

Application Optimization

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Applications

Nested Spirawave⁠® Wave Springs are an effective solution for heavy-duty bearing preload applications. Their high-force design delivers the substantial preload necessary to help eliminate bearing play while reducing noise and vibration. Proper preload also helps protect assemblies from vibration-related damage and premature wear.

Spindle Bearing 3 Turn Nested Rev

Bayonet-style low-voltage connectors rely on preload as the male component rotates and follows the groove contour of the female component. Nested Spirawave⁠® Wave Springs provide the preload force between the two halves while generating the higher loads required in very tight axial spaces.

Nested wave spring in low voltage connector application